
Currently, conventional actuator systems have a complex mechanics that generate noise and vibrations, which can cause premature wear or disrupt other mechanical elements of the system. This complex and heavy construction also results in a large size which limits its integration in restricted environments. Furthermore, in the case of actuation and displacement measurement on the same side, additional sensor components are also required. The quality and thus the realistic simulation of feedback in combination with limited space available are difficult challenges for a switch. Finally, today's actuators consume a great amount of energy which results in high operating costs.
In the last decade, therefore, the interest into a new technology and "smart materials" has considerably increased.
This is why Datwyler and CTsystems have partnered up to distribute and industrialize the latter's new polymer transducer technology resulting in stacked polymer actuators which replace and outperform conventional actuation technologies, for use in various applications. Some of the improvements of the new technology include: low energy consumption, no complex mechanical parts, a robust and resilient design, and noise-free operation with sensing and haptic/tactile feedback functionalities.
The stacked design of the new multi-layer actuator allows high contraction movement and tension force capabilities.
The particular design of the dielectric elastomer used in the actuator, is based on a series of flexible capacitors electrically connected in parallel to alternating polarities of each layer. This new arrangement makes EAP technology suitable for a wider range of potential applications.
These elastomers have the particularity of being silent and generating no vibration. In addition, this new technology directly integrates sensing functionalities (no additional sensor components) which makes the actuator more compact. These two parameters make the integration of this new solution optimal in restricted and mechanically precise systems.
The same sensing functionalities are enhanced by offering short response time, adaptable amplitude shapes and a wide frequency range. This makes its use much more interesting for haptic/tactile human machine interfaces.
Finally, the energy consumption of the new actuator is significantly lower than those of conventional actuators, which therefore reduces the operating costs of the mechanical system that integrates them.
How it works
Electro-mechanical transducer made of soft and elastic polymer.
Electrical power turns into mechanical motion by elastic deformation.
Our unique thin layer silicone stacks allow tactile and sensitive actuation and sensing.
Reliable electrostatic working principle for multipurpose and efficient operation.
Key benefits
Position holding
Green, efficient and mobile application
with very low energy consumption (close to nothing).
Stepless proportional positioning
Light weight, solid and compact size
by voltage governed stroke.
Actuation and sensing
Cost-saving monoblock and integration with simultaneous actuation and sensing capability
allowing high versatility of operation.
Macro scale stroke
Resilient, enduring design
through low material stiffness, high insulation.
Noise free actuation
Maintenance and noise free
thanks to stroke by pure material deformation.
Low-cost device
given by processing technology driven costs.
Compact and lightweight
constituted by high energy density.
General properties
10N
Max. actuation force
5%
Max. contraction
below 2ms
Actuation time
200 Hz
Actuation frequency
> 70 million cycles
Reliability in operation
Conditions: Room temperature, 2.5Hz, 0 to 1200V
-40°C to +130°C
Temperature resistance
Publication

Order your own tailor-made prototype now.
Get in touch with our Datwyler expert and order your own personal development kit that meets your specific requirements. The development kit includes the control unit, the software to adjust all the parameters, and all the essential hardware.
We will include in the kit your preferred actuator size, depending on your application. In order to evaluate the perfect actuator size, we kindly ask you to get in touch with us.
Easy to assemble, it allows you to get started with our new technology immediately.
Are you interested in our technology? We would be happy to assist you.
